40 Hp Mercury Manual
Posted By admin On 19.01.20This service manual has been written and published by the Service Department of Mercury Marine to aid our dealers’ mechanics and company service per- sonnel when servicing the products described here- in. It is assumed that these personnel are familiar with the servicing procedures of these products, or like or similar products manufactured and marketed by Mercury Marine, that they have been trained in the recommended servicing procedures of these prod- ucts which includes the use of mechanics’ common hand tools and the special Mercury Marine or recom- mended tools from other suppliers. We could not possibly know of and advise the service trade of all conceivable procedures by which a ser- vice might be performed and of the possible hazards and/or results of each method. We have not under- taken any such wide evaluation. Therefore, anyone who uses a service procedure and/or tool, which is not recommended by the manufacturer, first must completely satisfy himself that neither his nor the products safety will be endangered by the service procedure selected. All information, illustrations and specifications con- tained in this manual are based on the latest product informa tion available at the time of publication. As re- quired, revisions to this manual will be sent to all deal- ers contracted by us to sell and/or service these prod- ucts.
It should be kept in mind, while working on the prod- uct, that the electrical system and ignition system are capable of violent and damaging short circuits or se- vere electrical shocks. When performing any work where electrical terminals could possibly be grounded or touched by the mechanic, the battery cables should be disconnected at the battery. Any time the intake or exhaust openings are exposed during service they should be covered to protect against accidental entrance of foreign material which could enter the cylinders and cause extensive inter- nal damage when the engine is started. It is important to note, during any maintenance proce- dure replacement fasteners must have the same measurements and strength as those removed. Numbers on the heads of the metric bolts and on the surface s of metric nuts indicate their strength. Ameri- can bolts use radial lines for this purpose, while most American nuts do not have strength markings. Mis- matched or incorrect fasteners can result in damage or malfunction, or possibly personal injury.
There- fore, fasteners removed should be saved for reuse in the same locations whenever possible. Where the fasteners are not satisfactory for re-use, care should be taken to select a replacement that matches the original. A marine power product is a combination of many machined, honed, polished and lapped surfaces with tolerances that are measured in the ten thousands of an inch./mm.
When any product component is serv- iced, care and cleanliness are important. Throughout this manual, it should be understood that proper cleaning, and protection of machined surfaces and friction areas is a part of the repair procedure. This is conside red standard shop practice even if not specif- ically stated. Whenever components are removed for service, they should be retained in order.
2005 honda accord electrical system manual. • Sep 21, 2015 - Richmond, VA - Electrical System I WAS LEAVING A STORE ON HULL ST. AND MY CAR WAS AT ABOUT 40 MPH AND ALL OF A SUDDEN STOPPED MOVING AND I FELT THAT IT WAS SOMETHING BAD SO I CUT THE CAR OFF AND RESTARTED MY CAR AND IT STARTED UP NICELY ONCE I SWITCHED GEARS FROM PARK TO REVERSE THE CAR DIDN'T MOVE.
At the time of instal- lation, they should be installed in the same locations and with the same mating surfaces as when re- moved. Before raising or removing and outboard engine from a boat, the following precautions should be adhered to: 1. Check that flywh eel is secur ed to end o f cra nk- shaft with a locknut and lifting eye is threaded into flywheel a minimum of 5 turns. Conne ct a hoist of s uitabl e st rength to t he lif ting eye. In addition, personnel should not work on or under an outboard which is suspended.
Outboards should be attached to work stands, or lowered to ground as soon as possible. We reserve the right to make changes to this manual without prior notification. Refer to dealer service bulletins for other pertinent in- formation concerning the products described in this manual.
Mercury Marine Outboard Parts & Repair Videos Numerous Mercury Marine Outboard How-To Technical Repair Videos. 'It must be awfully nice to be a writer and be privileged to point to anyone from on high and never be pointed back at. How would you like to compare notes, if it were possible, on respective accomplishments on our day of reckoning-as well as our wrongs?' Carl Kiekhaefer, December 1964 PPT has an A+ BBB Rating for a reason.we take care of our Mercury Marine Outboard customers. Mercury Outboard Parts and Mercury Marine Motors are among the most popular outboard motors for sale today. When you are looking for specific Mercury Marine Part Numbers, why pay the normal high prices for OEM Mercury Marine Parts & Accessories when you can shop PPT online for huge discounts and free shipping.
Using our simple outboard catalog parts lookup you can quickly locate the correct OEM Parts from Mercury Marine near you. What's more convenient than using our simple Mercury Direct Online Diagrams to shop from the convenience of your home. Simply enter the original model or serial number assigned to your outboard motor by Mercury Marine. Mercury uses a specific system when assigning either serial or model numbers to their Mercury Outboard Motors, however either of these can be used to lookup OEM parts for your motor. Mercury Marine History of the Company Mercury Marine turned 75 years old in 2014.
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Looking back at this exciting history, as with many outboard companies it's roots can be traced back to its very unique founder; Carl Kiekhaefer. Although being labeled the father of Mercury Outboards, its interesting that Kiekhaefer actually worked as a draftsman for Evinrude outboard motors in 1927 however was fired after just 3 months employment with Evinrude. Kiekhaefer had 3 unique qualities that made him less than the ideal employee 1) He had a keen eye to see inherent flaws in mechanical designs, 2) He often fixated and worked tirelessly trying to fix those flaws, 3) He couldn't stand to work alongside anyone that didn't possess those first two qualities.
40 Hp Mercury Outboard Repair Manual
Some 12 years later in 1939, and after working for Stearns Magnetic, Carl and his father took the risk of entrepreneurship by purchasing the largest employer in Cedarburg Wisconsin; Cedarburg Manufacturing Company $25,000. The company was the failing manufacturer of the Thor Outboard Motor.
2003 40 Hp Mercury Manual
As part of the purchase Kiekhaefer inherited 384 Thor Outboard Motors after they were rejected from a 500 unit order by Montgomery Ward because they simply didn't work. Little to Carl's knowledge and his true desire to get into the Magnetic Separator business, these outboard motors would be the predecessor to the now world famous Mercury Outboard Motors. By 1940 his redesigned & renamed Mercury Outboard Motors (named after the Roman god of speed) were succeeding and therefore yielded Kiekhaefer orders upwards of 32,000 units annually. This was no small feat realizing Evinrude was only producing slightly more than this volume at the time.
In January 1940, 5 new Mercury Outboard Models were introduced; the K1, K2, K3, K4 and K5 Outboard Motors with prices ranging from $42.95 - $98.50. And thus Mercury Outboards were born by Kiekhaefer and his 25 employees working 18 hours per day, 7 days a week. Mercury Marine Technical Library Our Mercury Marine Parts technical expertise also allows PPT to provide our boating customers with direction regarding Direct Replacement Mercury Outboard Parts options. In certain cases OEM Mercury Marine Parts are the better option but in many cases there are good, economical alternative part options such as with Check out the Sierra Marine Parts Catalog for a complete listing of Direct Replacement Mercury Marine Parts for almost every Outboard and Inboard Motor manufacturer in the Marine Industry. Call us at (405) 533-3812 or send us an email at for more details, there is no better deal available on Mercury Outboard Parts, guaranteed!